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5000 TJ

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Cast Aluminum Tool & Jig Plate

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Modified 5083 cast aluminum plate (ATP-5 type). Precision ground to +/-0.005" flatness. The standard substrate for fixtures, molds, jigs, and index tables.

DomesticAny Origin Mill Certs Included Full Traceability

Overview

Cast aluminum tool and jig plate is a fundamentally different product from hot-rolled wrought aluminum plate. It is produced by casting a modified 5083-type alloy (ATP-5) into near-net-thickness slabs under controlled solidification conditions, then precision grinding both faces to achieve flatness tolerances of +/-0.005" — tolerances that rolled plate cannot meet. The casting process eliminates the residual stresses that develop during rolling, which is the property that makes it useful for precision tooling applications.

Because there is no rolled-in stress, cast TJ plate does not require a separate stress-relief operation before machining. Thin features machined from cast plate hold their dimensions. The same part geometry machined from a wrought 7075 or 6061 plate block would spring when the clamps release, requiring straightening or a stabilization cycle. For fixture plates, mold bases, CMM fixtures, and index tables, the added cost of cast plate over wrought is paid back in reduced scrap and rework.

Mechanical strength is lower than wrought alloys in the same thickness. Cast TJ plate is not a structural alloy and should not be specified where load-bearing strength is the requirement. Its value is in dimensional stability, precision flatness, and consistent thickness throughout the plate.

Tempers Available

As-Cast, Stress Relieved

Material Origin

Domestic
Any Origin

Available Forms

Cast Plate

0.25" through 4" thick. Precision ground top and bottom. Custom cut to your dimensions.

Custom Cut

Cut to your rectangle dimensions from cast plate stock.

Mechanical Properties

Temper / ConditionTensile (min)Yield (min)Elongation (min)Hardness
As-Cast / Stress Relieved

Typical values; varies by producer. Strength is secondary to flatness and stability for this product.

22,000 to 27,000 psi (typical)14,000 to 18,000 psi (typical)3 to 5% (typical)Brinell 65 to 70 (typical)

Values are minimums per applicable specification unless noted as typical. Properties may vary by thickness, temper, and mill. Always verify against the applicable AMS or ASTM specification for your program.

Physical Properties

Base AlloyModified 5083 (ATP-5 type)
Density0.096 lb/in³ (2.66 g/cm³, approximate)
Flatness Tolerance+/-0.005" (precision ground, top and bottom)
Thickness Tolerance+/-0.005" (precision ground)
Residual StressNegligible; no rolling-induced stress from casting process
Surface ConditionPrecision ground both faces; mill finish edges
Surface Finish (ground)32 to 63 Ra micro-inch (typical)
WeldabilityNot recommended for structural welding

Specifications & Standards

AMS Specifications

AMSSupplied to producer proprietary specification (ATP-5 type)
AMSNo AMS designation for cast aluminum tool plate; verify with producer datasheet

ASTM / MIL Specifications

ASTMNo applicable ASTM spec for cast TJ plate; supplied to producer specification
Mill CertificationsIncluded
Heat / Lot TraceabilityFull
Available OriginsDomestic / Any Origin

Machining Notes

No stress relief required before machining; plates are stable as-received
Thin cross-sections and thin-wall features hold dimension after machining without springback
Machines similarly to 5083; sharp carbide tooling, flood coolant recommended
Do not specify for load-bearing structural applications; tensile strength is substantially lower than wrought alloys
Ideal for fixture plates, mold bases, vacuum chucks, CMM fixtures, and index tables

Common Applications

Precision machine bases and subplates
Vacuum chuck bodies and vacuum fixturing
CMM and coordinate measuring fixtures
CNC fixture plates and tombstones
Tooling jigs and precision assembly fixtures
Surface plates and reference surfaces
Electronics and semiconductor equipment bases
Inspection fixture substrates

Cast tool and jig plate is specified over wrought plate when post-machining flatness is critical, when thin cross-sections would distort from wrought plate stress relief, or when the application requires a stable, consistent substrate that will not move after machining.

Why NOX for 5000 TJ

Cast TJ plate in stock from 0.25" through 4" thick
Domestic and any-origin material available
Mill documentation and producer certs included
Cut to your dimensions from stock plate
Ships from Detroit, MI nationwide

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